Checked before you have to.
Defects caught on our floor cost us money. Defects caught in your warehouse cost you customers. That asymmetry is why our inspection runs harder than the standard requires.
- Inspection Standard
- AQL 2.5
- Needle Detection
- 100% of cartons
- QC Checkpoints
- 3 stages
- Third-Party Audits
- Welcomed
Inspected three times before it leaves.
Quality is checked at cutting, inline during stitching and again at final random inspection to AQL 2.5. Reports travel with your shipment.
- 01
Needle Detection
Every carton passes a calibrated needle detector before sealing. Zero tolerance, no exceptions.
- 02
AQL Inspection
Final random inspection at AQL 2.5, with third-party inspection welcomed at any stage.
- 03
Shrink Test
Wash-and-dry testing on every fabric lot so graded measurements survive the first home wash.
- 04
Colour Fastness
Rubbing, washing and perspiration fastness tested against buyer-agreed grey scale ratings.
- 05
Measurement Check
Garments audited against the approved spec sheet at cutting, inline and final stages.
- 06
Packing Inspection
Barcodes, labels, ratios and carton marks verified against your packing list before dispatch.
“Third-party inspectors are welcome at any stage — announced or unannounced.”
We would rather you verified the work than took our word for it. Nominate your inspection agency and we will accommodate their schedule.
Fifteen stages, nothing left to chance.
Every order moves through the same controlled sequence. You are told where your production stands at each stage — not only when it ships.
- 01
Concept
We review your brief, references and commercial targets, then advise on construction, fabric and achievable pricing.
- 02
Tech Pack Review
Every measurement, trim and tolerance is checked. Gaps are flagged before costing, not after sampling.
- 03
Fabric Sourcing
Yarn and fabric sourced to your GSM, hand-feel and composition, with lab dips submitted for approval.
- 04
Pattern Making
Digital patterns drafted and graded across your full size set by in-house pattern masters.
- 05
Sampling
Fit, proto and pre-production samples produced in our dedicated sample studio and couriered worldwide.
- 06
Approval
Written sign-off on fit, colour and print placement locks the specification before bulk begins.
- 07
Cutting
Computerised marker planning and layered cutting for maximum yield and dimensional accuracy.
- 08
Printing
Screen, DTF, DTG, puff, foil and sublimation applied in-house with cure testing on every run.
- 09
Embroidery
Flat, 3D puff, chenille and appliqué digitised in-house and stitched on multi-head machines.
- 10
Stitching
Dedicated lines per style, with roaming inline QC checking against the approved sample hourly.
- 11
Washing
Enzyme, stone, silicone and garment dyeing — controlled for shade consistency across the lot.
- 12
Finishing
Pressing, trimming, labelling and tagging to your exact presentation standard.
- 13
Quality Inspection
AQL 2.5 final random inspection plus 100% needle detection on every carton.
- 14
Packing
Polybagged, barcoded and cartoned to your packing list — retail-ready or FBA-compliant.
- 15
Export
Full export documentation handled in-house, shipping by sea or air to your nominated port.
Questions buyers always ask.
If your question is not here, ask us directly — we answer plainly, including on price and lead time.
Let’s build your next collection.
Send your tech pack, sketches or a simple description of what you need. You will have a costed, honest response — including realistic timelines — within one business day.
Or write to sales@omnexapparel.com